The
Survey and inspection of External Plasterwork for Repair and Replacement
John f. Gleeson
BSc. MRICS. AAGrad. Dip.Cons.
The University of Reading , England
Recording the Evidence:
Condition and Measured Surveys.
Single or Dual methods of approach.
As previously mentioned the method
and approach of recording the on site evidence
will be determined by the aim and
purpose of the survey and inspection. It is possible to divide the
main elements of the survey and inspection into two separate functions
,as single methods of approach if so required , but it is more common
to carry out the full survey and inspection as one complete task as a dual
method approach.
On account of the above options
and for the purposes of simplicity in this paper I have separated the survey
and inspection phase into its two main functions and will deal with each
of these independently.
Condition Survey:
Having already visited the building
previously you will have already acquired some broad idea of its condition
as seen from its general appearance. From this initial observation
combined with a knowledge and understanding of the building type
eg; its design and construction. You should have also been able to
identify some of the more obvious defects and problems evident as well
as highlight common areas of concern , such as parapet gutters and rainwater
systems.
After this it is now time to carry
out a more detailed investigation of the external fabric of the building
. Assuming suitably adequate access provisions have already
been organised as discussed previously. You must now decide upon
which system and sequence of investigation you propose to use. Where will
you start , on which elevation and whether you proceed from left
to right and top to bottom. It is also important for you to correctly and
consistently identify and label the areas physically examined when transferring
their details to your site notes and records [.This will prevent
any later confusion or misunderstanding]. This is generally a matter of
personal choice and preference but may well be dictated by the type and
size of the building .What ever option you choose you should always incorporate
an element of common sense based upon your own or others previous
experience.
First Contact.
Now that you can get direct actual
contact with all the buildings surfaces and fabric you will be able
add to your initial visual inspection with a close up view of things ,
while also introducing where necessary an acceptable level of physical
examination . This physical examination can take various forms, from the
very simple hand testing to highly technical analysis by sensitive
electronic equipment.
The following list provides a selection
of useful tests which can be used to assist in identifying certain conditions
and problems. In all cases no examination should be carried out which is
both detrimental to the building and its fabric or contravenes the
Conservation Policy Statement previously discussed .Where ever possible
the philosophy of minimal intervention and where realistic reversibility
should be practised.
1.Close up visual inspection:
From this position you should make
close visual examination of the surface condition of the plasterwork, identifying
any evidence of :- cracking , loose or blown flat plasterwork
, damp staining , surface erosion and deterioration, delamination , scaling
, fabric / material loss and other forms of movement .You should
also identify any obvious signs of previous repair or making good .Always
ensure you follow all the trails of evidence available to you , other
wise if you stop short or miss any signs it may well lead to an inaccurate
diagnosis .
2.Low impact physical examination.
In addition to your close up visual
inspection . The additional introduction of very simplephysical examination,
such as surface tapping can also assist visual evidence and interpretation.
Such tapping either by hand or a soft tool will identify hollow areas
of plasterwork suggesting delamination or adhesion loss between plaster
coats ,etc .Simple physical examination will also allow hands on testing
to areas of plaster detail , ornamentation and relief establishing how
sound and secure it is and whether in a loose and defective condition.
3.Non destructive methods of
investigation.
To aid the surveyor when inspecting
the exterior fabric of a historic building a selection of non- destructive
instruments are now readily available for use .These instruments are generally
non intrusive to the both the building and its fabric and therefore cause
little or no damage .In most cases the equipment used provides access to
information which would usually require physical intervention into the
fabric and structure of the building .Most of these systems are financially
expensive to purchase or hire, but can be extremely economic and beneficial
in other more positive ways such as causing minimal or no damage,
nor loss to historic fabric , limited making good to physical interventions,
etc.
Examples of non-destructive techniques
;
-
Radiography; penetrating X or
gamma rays used to see inside elements of construction, detecting variations
in density , hidden details ,cracks or voids and changes caused by
deterioration .Useful to identify embedded fixings in plasterwork
or wall structure, cracking in base materials and voids within plasterwork.
-
Thermography; infrared energy
waves useful in detecting subsurface details such as voids , inconsistencies
and variations between materials.
-
Infrared photography; similar
in technology to thermography , using infrared film together with appropriate
filters will indicate subtle variations in building surface colour which
may be the result of increased moisture content or subsurface deterioration.
-
Ultra sonic testing; high frequency
sound waves directed into or through material can detect and locate
hidden details , voids , cracks and cavities. It can also be used to measure
thickness and density in homogeneous materials.
-
Magnetometer; metal detectors
are extremely useful for identifying and locating metallic fixings or armatures
within plasterwork and wall structures.
-
Fibre optic probe; enables direct
penetration through small holes by flexible tube formed of optical fibres,
connected to an eye piece or camera . Illuminates and views remote objects
in inaccessible locations.
The best made use of such equipment
is usually in the hands of an experienced operator .This generally requires
the involvement of specialist consultants who will not only carry out the
investigatory work with their own equipment but will also analyse the results
and present you with a report of their findings.
4.High impact physical intervention.
There are only certain ways of acquiring
specific information relating to a material or components composition
and construction and that is to physically remove a small section or layers
of the plasterwork for laboratory analysis and report. If such intervention
is essential then it should be kept to a minimum and carried out in the
most appropriate position . Again close observation and adherence
to the projects Conservation policy statement must remain at all times.
When dealing with ornamentally decorated
external plasterwork it is a possibility that a variety of different forms
of construction, manufacture and material were used in the original design
and site application [ also later repairs may also be foreign to original
materials ] . This realistically means that if no documentary evidence
is available to substantiate such data , then the intervention of specific
areas of the plasterwork will be necessary to allow for small samples or
sections to be removed for off site analysis and profile replication .
Where the condition of the plasterwork
is poor and structurally defective. Removal of such defective areas
of detail and decoration is more appropriate , particularly if it
were requiring repair or replacement anyway. In the case of high detail
decoration , statues or models which are either missing in total
or part. It may be considered acceptable to carefully dismantle such
pieces for off site replication ,remodelling or repair. If the section
of plasterwork in question was originally prefabricated in a workshop
, it may now require similar attention off site if accurate replication
is to achieved.
One of the most difficult factors
to ascertain without considerable intervention or opening up of works
is to establish the exact way in which each portion of the decoration ,
etc. was originally attached to the building . A lot is known of traditional
plasterwork techniques and practice but it is extremely difficult to be
exact as to the particular methods actually used without some physical
or documentary evidence available .Therefore when attempting to replace
missing portions of plasterwork you may have to decide to use a known traditional
technique of attachment which is a realistic possible option used but which
cannot be definitely verified.
Recording Data;
Although this section of the paper
is dealing specifically with the condition survey it is useful to mention
that having some level of drawings of the buildings elevations and details
may make the transferring of the site evidence as it is recorded much easier
and accurate. Therefore outline sketches to some scale should be prepared
if they donít already exist.[ another reason why the dual approach
is more commonly adopted.] If using a CAD system of production
for your drawings such considerations are easily implemented.
Measured Survey:
The measured survey of the building
will usually be carried out for the purpose of generating scaled
working drawings by either traditional draughting techniques or a CAD system.
General note.
There are a number of ways for which
the information necessary to prepare suitable drawings can be acquired
. The most traditional and still commonly used method is by hand measurement
with or without the aid of electronic measurement equipment .Although in
many cases this is the most time consuming and labour intensive method
it is also probably the most financially economic .It will not be my intention
to set about here trying to explain in any great depth these various methods
of measuring buildings. In stead I intend to briefly outline the methods
and systems available for this purpose. If you require more information
on the detailed process of measuring buildings you should refer to the
numerous texts available on this subject . One such good example is The
Guide to Recording Historic Buildings produced by ICOMOS United Kingdom.
Hand Measurement.
Until recently this was the only
method of accurately measuring buildings and preparing scaled drawings
.This system requires the direct measurement of the structure on site
and because of its considerable labour intensity should really now only
be used on buildings of a modest size and complexity .The main advantage
of this method is that it can be carried out by those who understand the
building and the purpose of the exercise and not by a team of specialists
with expensive equipment but no building knowledge.
Photography.
Conventional photography is very
quick and versatile but realistically will only provide a good visual record
with no dimensional accuracy , even if combined with static scale or measuring
rods positioned within the picture.
Rectified Photography.
This system involves the making
of a true to scale photographic print . Dimensions can be scaled
off this photograph with reasonable accuracy. The advantages of this process
is that it is quick and with the right quality of equipment quite
easy to produce. This disadvantages are the limitations on accuracy which
are difficult to adjust for.
Photogrammetry.
Photogrammetry is a method of producing
scaled drawings by measurement from photography. Used very successfully
in the production of line drawings of facades. The image is produced by
stereoscopic photography from which accurate measurement can be made. It
requires a two step process both on and off site and necessitates specialist
camera and photogrammetric plotting equipment .The advantage of this
system over rectified photography is that it is generally very accurate
and will provide good value for money if its full potential is exploited
otherwise it can equate very expensive.
It is quite common for a selection
of these techniques to be used together successfully , but you most always
ensure that the use and recording methods are kept separate so as to prevent
a mix up of data introducing inaccuracy and mistakes.
The majority of the systems
shown above provide very useful tools in the production of visual
records of elevations at any scale . Where the need for large profile
details of plaster ornamentation occurs you are best to revert back to
simplistic hands on measurement techniques and investigations .
Measuring Plaster Ornamentation
and Relief.
When required to measure and record
raised plaster ornamentation , as with most surfaces, measuring along two
plains is not difficult as the area can be divided into grid lines and
the information transposed within the boxes formed by the grid as in the
standard archaeological manner of recording. Where the difficulty
occurs is when having to add in the third dimension and therefore form
the plaster features profile as well its plan form.
In these circumstances it is useful
to look else where for inspiration. To acquire the size , profile and form
of the raised plaster feature there are a number of ways in which to achieve
this.
Paper profile:
The most simple method of achieving
this is to insert a piece of stiff paper or card into an open joint and
tracing around the edge of the mouldings profile . Then remove the
paper and transfer the traced shape onto drawing paper .Where no open joints
can be found it may be necessary to mechanically open up one , or in the
worst scenario actually cut a slice into the full depth of the moulding
to form a joint which can be filled later.
Another similar method is to look
for a damaged section of moulding where the edge is exposed and again using
a stiff paper sheet trace around the profile . You may be lucky and find
a section of moulding loose or already fallen down .In this case the profile
can be traced back in the office or alternatively a squeeze taken .This
method is seldom available except in ruinous buildings .It is also only
useful where the moulding profile remains the same throughout the feature,
otherwise a selection of profiles will need to be taken.
Adjustable Profile Template;
This is a small tool made of steel
or brass and looks a little like a double sided hair comb with adjustable
teeth. The template can be pushed up against the moulding or feature requiring
copying allowing the adjustable teeth to form around its profile
. On the opposite side of the adjustable teeth a reverse shape has been
formed of the profile taken. This tool is very useful to get a rough idea
of the shape and size of the profile which can then be adjusted more accurately
on the drawing board. To get as accurate a shape as possible the moulding
should be cleaned of all paint covering so as to expose the plaster lines
of its profile.
Squeezing;
Traditionally this system of copying
a mouldings profile was carried out by pressing either a thick layer of
moist clay or squeezing wax onto the cleaned off profile after it has been
dusted with French chalk and when set carefully removed. This then forms
a reverse copy of the profile and if used as a mould by pouring plaster
into it , it will yield an exact replica of the original plaster detail.
More recently the copying matrix
has changed using either a hard plaster built up in layers, or more recently
a rubber based liquid solution which can be painted onto the cleaned surface
and when set carefully removed. The rubber based option is considerably
more expensive then a plaster based equivalent, but is reusable.It is also
a more simplified process and one commonly preferred by plasterers.
This process of replication can be
easily preformed on site by most operatives , though more commonly
will be carried out as part of the specialist plasterers duties.
Once the required information has
been obtained you will be able to both specify the correct moulding patterns
needed and decide which approach to adopt as your repairing regime. This
will obviously be dependent upon the extent of replacement and repairs
thought necessary after the survey and inspection has taken place contrasted
with what is thought to be economically and philosophically acceptable.
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